Our Advantages
Our Competencies for
the best products
Products fabricated from our production sites has been pre-validated and well-defined and stable process chain which support us to achieve even the most precise parts as the customer specifies.
Our process chain not only fabrication, but also quality management and logistics. Professional partners are also directly integrated – and our Engineers always are ready to optimize production process and improve quality and control efficiency at the earliest possible stage of development.
Process orientation creates
reliable quality and efficiency
Standardization processes are stable processes – the ability to develop process chain is one of our core competencies. Efficient service to our customer is one of the foundations of our success. OttOP Group strives to provide solutions that have been fully customized to meet individual customer requirements.
Our quality management is designed for prevention in advance and by which to integrate our suppliers.
We satisfy our customers' special requirements and demands with ultimate quality standards, schedule effectiveness and optimal costs, assisting our customers at the earliest possible stage and injecting our specific expertise.
Cloud-based Vendor Management
inventory system
OttOP helps customers to increase their competitive by Value Analysis,Value Engineering and replace costly, resource-intensive procedures with proven Efficient Total Solution programs. Every customer of the programs – whether it’s a Cloud-based Vendor Management (CVM) inventory system, or a tech support program – is expertly designed, implemented and maintained precisely for customer’s needs.
Cloud-based Vendor Management (CVM) systems help our customers significantly to get clear picture of whole production progress and control schedule without pressure and ensure less inventory and more delivery- effectively to achieve the goal.
Each program is customized, flexible, scalable and market linked. Because of this transparency on Cloud-based Vendor Management (CVM), we are able to consistently monitor on it and improve programs to ensure the best efficiency.
We fulfill our customers’ special requirements and demands with ultimate quality standards, schedule effectiveness and optimal costs, assisting our customers at the earliest possible stage and injecting our specific expertise. The CVM system is customized to exact process and transfer date and combine cross-value added stream best practices with the principles and techniques at a glance.
STEP1: Material work in progress review
STEP2: Actions Development
STEP3: System information upload
The Steps of Building
A Cloud-based Vendor
Management
inventory system
System information upload
Our systems are fully integrated with our floor shops and suppliers by individually login data zone.
Material work in progress review
Our first assessment is how your demand performing. evaluating it critically to identify actions to save cost which related to inventory, administrative scheduling and transportation savings, and make optimal use of resources.
Actions Development
By using collected data from specific manufacturing process and shop floor, we take actions with a cycle that optimizes inventory levels and movements during the manufacturing process.
A. Precision for highly complex
demands
B. Automation and specialization
C. More than just complex machining
D. Our Competencies for best product
E. Customized machinery built in-house
Fabrication
Precision for highly complex demands
OttOP in market segments is defined by precision, innovation, cost efficiency and the reliable of large volume series.
We deliver precision and stability for the most complex of requirements. Our products are found in a wide range of different market segments, for instance in automotive parts for Supplement Restraint System (SRS), in Pneumatic / Electrical Hand Tools, in Bicycle and Motorbike suspension system, in waterjet and sensor technology and in mechanical engineering.
Automation and specialization
Our company’s strongly heart beats in Production –is defined by the modern and accurate machinery adapted to specific requirements.
Our production process is designed for ultimate efficiency and precision requirement. We use the latest standards for metal cutting, Heat treatment, and surface finishing.
Depending on order volume, parts batch sizes and specifications, rely on flexible production arrangement mechanism in shop floor.
More than just complex machining
Besides the turning operations, our internal production also includes work such as polishing, EDM(Electrical Discharge Machining), deburring, laser graving, automatic inspection and sub assembly. Other works such as surface or heat treatment are outsourced to dependable and firmly integrated partners.
Our Competencies for best products
Products fabricated from our production sites have been pre-validated and well-defined and stable process chain which support us to achieve even the most precise parts as the customer demands.
Customized machinery built in-house
Thanks to our Engineering department, we are also capable for meeting highly professional requirements and of responding within the shortest possible time.
A
B
C
D
E
Engineering and Development
A
B
C
Project basis
Design proper production processes opening potentials for the best efficiency - we create these potentials.
A proper and effective production process offers benefits when it comes to costs, quality and process stability.
The earlier we are involved in new project, the more efficient we can bring into our expertise among the overall development.
Focus on every detail
A value-added stream for a complete product is integrated by several different processes.
We know what can be done by production engineering and mirror these options with the best process reliability and cost efficiency.
Shorter lead time to market
We fill the principle of Synchronous Engineering with our development steps for our customers,
Shorten the production lead time to volume production.
Project management
A
B
Shorten the lead time to delivery period
Our production planning and project management team combines all individual steps with target focus - and keeping us remains on schedule.
Any product, even the prototype, is integrated by many individual processes which must proceed smoothly. Our project management team makes sure that all phases connect perfectly for the ultimate performance.
We share the burden for customers
For us, project management begins from feasibility study and failure mode analysis which means clarifying all issues from design to production engineering and optimize from samples to volume production. This is the way we share the burden for our customers in detail work.
Comprehensive effectiveness
Because we have a firm schedule on our projects, we can guarantee the highest efficiency in production and development, provide our customers benefits in quality, costs and efficiency.
C
Quality Assurance
A
B
C
D
Process orientation creates reliable quality and efficiency
Standardization processes are stable processes – the ability to develop process chains is one of our core competencies.
We produce parts around high quality control environment
Our quality management is designed for prevention and by which to integrate our suppliers.
Zero defect is our ultimate objective - this is the why we setup various kind of quality management tools including auto-inspection system at production site.
OTTOP fabrication segment is certified with ISO9001 and IATF16949 (TS16949) on our production sites.
Advance Product Quality Plan
By using tools such as FMEA and pre-validation, we create the firm groundwork for suitable quality during massive production at the earliest stages of the project.
Systematized quality management
Our SPC system not only records all essential quality data - it also provides the foresight analysis of error potentials and quick response installation of stable processes.
Logistics
Our process chain not only includes fabrication, but also quality management and logistics. Professional partners are also directly integrated – and our Engineers are always ready to optimize production process and improve quality control efficiency at the earliest possible stages of development.
Delivery quality
Our logistics concept ensures that even the most fragile products reach our customers safety requirement.
To make sure that every single mechanical part made by our production site arrive to our customers without any damage, we develop transportation systems for different kinds for internal / external process.
Transport small batch parts efficiently
Our logistics is also designed to transport smaller lot sizes efficiently and safely.
Of course, we also accept to set up an oversea warehouse for on time delivery to meet customer-specific stock management.